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Duct Leakage Loss Calculator

Use the Duct Leakage Loss Calculator. Enter System airflow and Leakage percentage for a clear result, formula explanation, and practical planning checks.

Duct Leakage Loss measurements

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Result

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How to calculate duct leakage loss

This calculator finds duct leakage loss by multiplying total system airflow by the leakage percentage — quantifying how much conditioned air is being lost through duct leaks rather than reaching its intended destination.

How the calculation works

Leakage loss = System airflow × (Leakage percentage ÷ 100).

Example

A 1,200 CFM system with 15% duct leakage: Leakage loss = 1,200 × 0.15 = 180 CFM lost.

Frequently asked questions

How much duct leakage is normal?

Older, unsealed ductwork commonly leaks 15-25% or more of system airflow. Modern code-compliant systems that are properly sealed and tested can achieve leakage under 6%. An actual duct leakage test is the only reliable way to know your specific system's rate.

Quick Insight

Duct Leakage Loss Calculator

Leakage loss = System airflow × (Leakage percentage ÷ 100).

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Your personalized explanation

Calculate a result above and this guide will help you interpret it using this calculator's own formula and explanation.

Pro Tips for Duct Leakage Loss

  1. Duct leakage in the 15-25% range is unfortunately common in older, unsealed duct systems; well-sealed modern systems can achieve under 6%.
  2. Duct sealing (mastic or foil tape at joints) is often a cost-effective efficiency improvement given how much conditioned air can be lost to leakage.

Common Duct Leakage Loss Mistakes to Avoid

  • Assuming duct leakage is negligible without an actual duct blower door test, since leakage rates vary enormously and are often underestimated by eye.

When to Use This Calculator

This calculator finds duct leakage loss by multiplying total system airflow by the leakage percentage — quantifying how much conditioned air is being lost through duct leaks rather than reaching its intended destination.

Content reviewed: August 2026 · Robert Threadgill
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